ABB IRB 7720 480/3.10 LID

Robot details

The ABB IRB 7720‑480/3.10 LID is an ultra‑heavy‑duty 6‑axis industrial robot engineered for applications that require extreme payload capacity, extended reach, and maximum system rigidity. Featuring LID (Load Integrated Drive) technology, the main drive is integrated directly into the robot base, reducing external components and significantly improving load distribution, motion dynamics, and overall operational efficiency.

With a maximum payload of 480 kg and an extended reach of 3,100 mm, the IRB 7720‑480/3.10 LID is ideally suited for handling very large and heavy components in the most demanding industrial environments. Typical applications include automotive body framing and BIW handling, press tending, die and mold handling, heavy machine loading, and manipulation of large structural assemblies. Its reinforced mechanical structure ensures smooth motion, high positional stability, and consistent path accuracy, even under continuous ultra‑heavy‑duty operation.

Powered by the ABB IRC5 controller, the robot fully exploits ABB’s advanced motion technologies such as TrueMove™ and QuickMove™, enabling precise trajectory control, synchronized axis movements, and optimized cycle times despite extremely high payloads. Thanks to the Load Integrated Drive architecture, the IRB 7720‑480/3.10 LID offers higher uptime, simplified installation, reduced maintenance, and a lower total cost of ownership compared to conventional ultra‑heavy robot designs.

The ABB IRB 7720‑480/3.10 LID is the ideal solution for manufacturers seeking long‑reach ultra‑heavy automation with modern drive technology and proven ABB industrial robustness.

Robot applications

• Press tending
• Loading and unloading of parts
• Machining
• Handling of parts
• Polishing
• Arc welding
• Spotwelding
• Palletising
• Measurement
• Laser cutting
• Laser welding Nd-Yag
• Glueing - Adhesive bonding
• Assembly of parts

TECHNICAL DATA – ABB IRB 7720‑480/3.10 LID

• Robot type: 6‑axis articulated ultra‑heavy‑payload industrial robot
• Drive technology: LID – Load Integrated Drive
• Maximum payload: 480 kg
• Maximum reach: 3,100 mm
• Repeatability: ±0.1 mm (typical for ultra‑heavy robots)
• Number of axes: 6
• Robot weight: approx. 5,000–5,500 kg
• Protection rating: IP54 (higher protection available depending on configuration)
• Controller: ABB IRC5
• Motion control: ABB QuickMove™ and TrueMove™ technologies
• Installation options: Floor mounting with reinforced heavy‑duty foundation; compact layout enabled by LID design

TYPICAL APPLICATIONS

• Automotive body framing and BIW handling
• Press tending and large transfer systems
• Die and mold handling
• Heavy machine loading and unloading
• Large structure and chassis manipulation
• Foundry, forging, and metal forming automation
• Ultra heavy‑duty industrial assembly and transfer lines